Intermittent Bonded Ribbon Production Line Available For Sale
A specified speed of 600 m/min gives this equipment considerable production capacity for optical-fiber applications. Before making purchasing plans, buyers should verify the actual speed, configuration, and operating conditions with the manufacturer.
Shanghai Weiye OFC provides a system engineered to manufacture 12- and 16-fiber rollable ribbons. The published product information covers capabilities, technical details, and supplied systems, helping U.S. buyers begin evaluating the equipment against their manufacturing needs.
Begin by examining the stated equipment configuration, then ask the supplier for pricing, installation requirements, and project-specific alternatives. Doing so can clarify which specifications and options are relevant to your facility and production objectives.
Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. provides its business address as 201 Minyi Road, Songjiang District, Shanghai. Consider the product listing a preliminary information source, and confirm up-to-date specifications and commercial terms with the supplier. Submitting a clear request for pricing and specifications can help you move forward with the assessment.
Fiber Coloring Machine SZ Stranding Line Fiber Ribbone Line
Key Takeaways
- A speed of 600 m/min is listed, but buyers should verify the operating conditions with the manufacturer.
- The machinery is intended to manufacture rollable ribbons containing 12 or 16 fibers.
- The product listing describes machine capabilities, technical specifications, and supplied systems.
- Request details about pricing, installation requirements, and project-specific customization.
- A company address in Shanghai’s Songjiang District is included in the supplier information.
Overview Of The Intermittent Bonded Ribbon Production Line
The manufacturer identifies this machinery as suitable for 12- and 16-fiber rollable IBR formats. Its product page specifies a construction speed of 600 m/min and a fiber diameter of Ф245 μm ±10 μm. Because these figures represent stated machine specifications, buyers should verify achievable speeds and operating conditions with the manufacturer.
Intermittent Bonded Ribbon Production Line
Designed To Produce Twelve- And Sixteen-Fiber Rollable Ribbons
Two fiber-count options are supported by the configuration for manufacturing rollable ribbons. This provides a useful reference when buyers compare machinery against their required ribbon format, fiber dimensions, and material-handling arrangements.
How Intermittent Bonding Supports Flexible Fiber Arrangement
The patent’s design examples describe neighboring fiber subunits joined by adhesive bonds positioned at intervals. One illustrated spacing range extends from 10 mm to 1,000 mm. Unlike continuous bonding, this arrangement does not join the fibers along their entire length.
By spacing the bonds apart, the assembly can move between a mostly planar arrangement and a rolled, curled, or folded shape. The specified spacing illustrates the patented design concept rather than confirmed production-machine settings.
- Machine details: 12 or 16 fibers, a stated speed of 600 m/min, and a diameter of Ф245 μm ±10 μm.
- Patent example: Illustrative spacing between adhesive bonds of 10 mm to 1,000 mm.
- Design benefit: Flexible handling across several possible shapes.
Uses In Optical Fiber Cable Manufacturing
Flexible ribbon arrangements can help cable designers balance access for splicing with compact cable packaging. The patented design keeps fibers arranged in order while permitting sections between bonded points to shift as the cable is assembled.
Compact Cable Designs And High Fiber Density
For mass fusion splicing, an optical fiber ribbon can be arranged flat before being folded or rolled into a more compact cable. The patent identifies opportunities for reduced cable dimensions and a greater proportion of fiber area relative to the cable’s cross-sectional area. Actual performance and dimensions will vary according to the overall cable design and the application for which it is intended.
Organizing Fiber Ribbons To Support Efficient Fusion Splicing
This design supports orderly fiber handling during splicing while providing flexibility for subunit movement in the assembly process. For production material planning, the listed specifications include payoff reels accommodating 25.2 km and 50.4 km of fiber. Buyers can evaluate these capacities against their production requirements and existing handling arrangements.
| Design detail | Potential use | Consideration for buyers |
|---|---|---|
| Planar fiber arrangement | Fusion splicing of multiple fibers | Confirm requirements for the splice workflow |
| Folded or rolled format | Compact cable packaging | Examine the complete cable design |
| Payoff reels with capacities of 25.2 km and 50.4 km | Material-handling preparation | Match the reel capacity to production operations |
Production Line Specifications And Performance
Before asking for pricing, assess whether the stated machine performance matches the demands of your production process. Installation preparations should also account for suitable reels and the utilities available at the production site.
Speed, Diameter, And Attenuation
According to the specifications, the construction speed reaches 600 m/min. The listed fiber diameter is Ф245 μm ±10 μm, with additional attenuation of ≤0.01 dB/km measured at 1550 nm. Ask the supplier to verify the testing conditions and achievable results.
Compatibility With Payoff And Take-Up Reels
Two payoff reel sizes are offered, with each full reel limited to 10 kg. The take-up assembly supports a T-type reel as well as a fiber-optic reel. Check whether the preferred reel format suits your existing handling equipment and procedures.
Facility Utilities And Operating Environment
Plan for a 380 V ±10% power connection using a three-phase, five-wire system. Its specified operating environment is enclosed, clean, dry, and protected from drafts, with temperatures of 15 to 25°C and relative humidity no higher than 85%. Nitrogen must be supplied at 7 bar with 99.99% purity, together with compressed air at 6 bar. Check all utility connections in advance of installing the equipment.
| Specification | Published requirement | Installation planning note |
|---|---|---|
| Payoff reels | Payoff dimensions of Ф236 × Ф25.4 × 108 mm or Ф267 × Ф25.4 × 180 mm; full reel ≤10 kg | Check reel compatibility and maximum weight |
| Reel used for take-up | T-type dimensions of Φ410 × Φ50.8 × 391 mm, or a fiber-optic reel | Verify the preferred reel format |
| Power and environment | Power supply of 380 V ±10%; temperature of 15 to 25°C; humidity ≤85% | Provide a clean, dry area without drafts |
| Gas supply | Nitrogen: 7 bar, 99.99% purity; air: 6 bar | Check available gas capacity before equipment setup |
Equipment For Fiber Payoff And Gathering
Optical fibers are guided toward the forming section by the payoff and gathering components. Their control systems support consistent feeding and help protect individual fibers throughout handling.
Tension-Controlled Payoff System For Sixteen Spools
The payoff assembly holds 16 spools and provides traversing along with separately adjustable tension settings. Each spool has a maximum weight capacity of 10 kg. The technical details list 0.4 to 2 N tension with ±0.02 N accuracy, together with a 550 W motor. Another overview gives a range of 40 to 150 g and accuracy of ±2 g, so buyers should confirm which specification applies to their configuration.
Fiber Guiding, Break Detection, And Electrostatic Control
The forming area receives fibers through U-groove guides, multi-groove gathering rollers, and devices designed to prevent jumping. A break-detection system and alarms notify operators when problems occur. Safe handling is supported by protective guards and a pneumatic clamping mechanism. A rod-type electrostatic dust collector is positioned at the fiber exit, and additional anti-static devices help control dust throughout the gathering path.
| Component | Specified details | Intended function |
|---|---|---|
| Payoff | Capacity for 16 spools, each weighing up to 10 kg | Supplies fibers using traversing |
| Tension and motor | Tension of 0.4 to 2 N, accuracy ±0.02 N; motor rated 550 W | Supports regulated payoff of fibers |
| Fiber guidance and safety features | Grooved rollers, alarms, guards, and pneumatic clamping | Guides fiber movement and assists material handling |
| Static control | Rod-style electrostatic collector with anti-static devices | Helps reduce dust near fiber routes |
Precision Molding And Intermittent Adhesive Dispensing
Operators can adjust adhesive positioning and mold alignment through the forming platform. These settings allow the production process to be adapted to the intended ribbon configuration.
Adjustable IBR Mold Platform For Ribbon Formation
Ribbon formation uses three mold assemblies, each capable of holding up to five Nordson EFD jet valves. The mold adjustment range extends from 0 to 15 mm, while the mold base can be maintained between 20°C and 60°C. Precision valve groups mounted on sliding tables allow fine positioning and accurate application of adhesive dots.
Adjustable Nozzle Configurations For Twelve- And Sixteen-Fiber Ribbon Production
For 12-fiber ribbons, the specified arrangement consists of 5+5+1 valves. Production of the 16-fiber format uses a 5+5+5 configuration. Operators can adjust adhesive-dot spacing and the number of dots through the interface to match the selected optical fiber ribbon design. A dedicated adhesive is required for the coating and curing stages.
| Process setting | Format With 12 Fibers | 16-Fiber Format |
|---|---|---|
| Dispensing valve layout | 5+5+1 valve configuration | Valve arrangement of 5+5+5 |
| Mold adjustment | Adjustment range of 0 to 15 mm | 0 to 15 mm adjustment |
| Mold-base temperature | Temperature range of 20°C to 60°C | Temperature range of 20°C to 60°C |
Curing Bonded Fiber Ribbons With UV-LED Technology
Adhesive across the fiber assembly is cured through a sequence of UV exposure stages. Prospective buyers can assess the oven configuration and listed operating specifications to determine whether the equipment suits their production process.
Initial Pre-Curing And Main Curing Operations
Three dedicated LED-UV ovens rated at 800 W each perform the pre-curing operation. Each oven processes fibers supplied by a separate mold group before the material reaches the main 6 kW post-curing oven. The system uses adjustable shutters to help contain UV exposure and minimize nitrogen losses. Published specifications identify a dominant wavelength of 395 nm ±3 nm, a curing degree of at least 85%, and post-curing power of at least 2.5 kW.
Nitrogen Management And Curing Performance
The nitrogen flow rate and pressure can be adjusted by hand. Automatic functions also start nitrogen delivery during startup and stop it at shutdown. The manufacturer states that lamp-array power use remains at or below 80% of total power during steady, continuous operation at production speed. The figures are useful for initial equipment assessment, but buyers should confirm the conditions under which they were measured. Discuss how the operating settings may change depending on the adhesive and materials selected.
Visual Monitoring, Capstan, And Take-Up
Visual inspection and consistent winding help preserve fiber quality as material passes through the production line. Buyers can use the listed specifications to assess whether the machine meets the demands of their cable manufacturing process.
Real-Time Inspection Of Fiber Colors And Adhesive Dot Placement
Real-time magnified views are displayed through the machine’s microscope and camera system. The display allows operators to check the sequence of fiber colors and confirm adhesive resin dots at each dispensing position. This inspection helps identify ribbon problems before the material enters the winding stage.
Servo-Driven Traction And Precision Take-Up
A 1 kW AC servo motor powers the capstan’s Φ190 mm traction wheel. Metering accuracy is specified as better than 1‰. The adjustable tension range is 50 to 500 g, with control accuracy of ±5 g. These operating parameters help maintain careful fiber-ribbon handling as the material advances through the line.
The specified take-up speed is 600 m/min, and the maximum spool weight is 30 kg. Servo-controlled winding and traversing systems help maintain consistent material placement. The cable pitch setting allows continuous adjustment from 1 to 6 mm. A photoelectric sensor monitors position and assists with reversing direction. Check the intended cable requirements and actual operating conditions with the manufacturer.
Production Monitoring And Electrical Control Systems
Clear control functions help production staff manage settings, monitor system conditions, and prepare smooth stopping procedures. The supplier identifies Siemens control equipment and Schneider Electric switchgear as components of the production line.
PLC And Touchscreen Operation
Siemens S7-1200 and S7-1500 PLCs manage the ribbon manufacturing system through a 10.4-inch Siemens touchscreen. Schneider Electric provides the low-voltage switching equipment. Operators may control the entire line with interlocked units or run individual sections independently.
Settings, Alarms, And Length-Based Stops
The touchscreen allows adjustment of process parameters, curing-oven activation, wire-feed settings, and alarm information. It also displays lamp operating hours, live lamp current, oven temperature, and the equipment’s accumulated operating time. A meter-counter correction function helps synchronize displayed length measurements with actual material movement.
A preset length can be entered to initiate slowing or stopping of the machine. This provides a practical way to control the end of a cable production run. Verify the available controls and configuration requirements with the supplier before purchasing.
| Control-system feature | Listed detail | Practical function |
|---|---|---|
| PLC and display | Siemens S7-1200 and S7-1500 PLCs with a 10.4-inch touchscreen | Configure settings and examine production data |
| Electrical components | Low-voltage switchgear from Schneider Electric | Provides support for system control |
| Monitoring and stopping | Operating data for lamps, ovens, runtime, and meters; preset-length function | Track operating conditions and initiate machine stopping or slowing |
Ribbon Quality, Material Selection, And Process Compatibility
Adhesive selection affects both the consistency of coating application and the final product. Rather than recommending a general adhesive, the supplier specifies a formulation dedicated to the equipment’s coating and curing operations.
Specialized Adhesive Used For Bonding And Curing
The pressure-fed adhesive system provides independent valve switches so each supply path can be opened or closed as required. Precision pressure-regulating valves help maintain controlled adhesive delivery at each dispensing location. Air pressure can be regulated but must remain at or above the listed minimum of 0.5 MPa.
Black adhesive supply tubing helps protect the material from reactions caused by UV exposure during operation and curing. This protection is important because premature exposure may change adhesive properties before application to the fiber.
Confirm suitable adhesives, process parameters, and surface-finish requirements with the manufacturer before choosing materials for a secondary coating operation. Ask how the recommended adhesive performs under your intended application conditions and expected production length. Detailed manufacturing guidance can support consistent quality throughout setup and the completed run.
Installation Requirements And Included Documentation
Prepare the installation area and necessary utility connections before arranging equipment setup. The manufacturer’s stated requirements help buyers prepare their facilities and maintain stable operation of the optical fiber equipment.
Facility Conditions And Buyer-Supplied Connections
Install the machinery in a clean, dry, enclosed environment protected from drafts. Keep the operating area between 15 and 25°C, with humidity at or below 85%. Provide nitrogen at 7 bar and 99.99% purity, along with compressed air at 6 bar.
Connection cables and cable trays are excluded from the supplied equipment. The purchaser is responsible for supplying the main incoming power cable. Verify the available utilities and planned cable routes ahead of setup, especially if a secondary coating section is nearby.
Documentation For Operation, Installation, And Maintenance
Documents covering installation, equipment use, and maintenance are provided by the manufacturer. Review these records before startup to help staff plan work activities and identify necessary supplies.
- Operating and instruction manuals together with the overall equipment layout drawing
- Electrical schematics, wiring diagrams, and drawings for installation and maintenance
- Manuals for purchased parts and a list of wear parts for maintenance planning
These documents help maintenance and production teams prepare for initial startup and regular equipment care.
Selecting A Ribbon Production Line That Matches Your Manufacturing Requirements
Begin by identifying the ribbon formats you intend to manufacture and sell. This production line is designed for 12F and 16F options, with a listed construction rate of 600 m/min. Assess the stated capabilities against your planned range of products, throughput requirements, and projected cable orders.
Before purchasing the machine, confirm that its take-up arrangement matches your requirements. A standard IBR reel measures Φ410 × Φ50.8 × 390 × Φ310 mm, accommodates a maximum weight of 30 kg, and allows cable pitch settings between 1 and 6 mm. Confirm that the listed reel dimensions, capacity, and pitch range are appropriate for your site and handling process.
The compatibility of payoff spools should be reviewed as well. Available options include international-standard spools accommodating 25.2 km, 50.4 km, and 63 km. Obtain the exact spool dimensions before ordering materials or planning the length of manufacturing runs.
In addition to speed, consider power and gas utilities, suitable adhesives, and the available monitoring functions. For cable manufacturing, determine whether the configuration suits fiber cable, loose tube, or another planned application. Discuss machine configuration and commissioning arrangements with Shanghai Weiye before committing to the purchase. A thorough compatibility assessment can help prevent expensive modifications later.
| Production planning consideration | Manufacturer-listed specification | Buyer check |
|---|---|---|
| Ribbon configurations and operating speed | 12F, 16F; specified speed of 600 m/min | Match the specifications to manufacturing goals and product range |
| Take-up | 30 kg maximum capacity; adjustable pitch from 1 to 6 mm | Check reel compatibility and facility requirements |
| Payoff spools | Capacities of 25.2 km, 50.4 km, and 63 km | Verify exact spool dimensions |
How To Request A Quotation For The Intermittent Bonded Ribbon Production Line
For U.S. manufacturers, the equipment provides 12F and 16F configurations, a listed construction speed of 600 m/min, and dedicated machinery for forming optical fiber ribbons. Compare these features with your planned cable products to assess equipment suitability.
A pricing inquiry should include your chosen format, projected production quantity, reel requirements, and facility utility details. Also describe the fiber type and handling requirements so Shanghai Weiye can evaluate the proposed configuration.
Confirm the suitability of the adhesive, the LED wavelength specification of 395 nm ±3 nm, and expected curing results before purchasing. Discuss how the stated specifications affect your intended material and finished surface-quality objectives.
Use the manufacturer’s product listing to examine the equipment information. Verify the final configuration, shipment details, and installation commissioning with Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. The supplier provides its address as 201 Minyi Road, Songjiang District, Shanghai. Telephone 021-60701630 to discuss your manufacturing requirements. A detailed quotation inquiry helps define the next steps in purchasing.